Barrel Chuck


Overview


Historical Barrel Chuck

The barrel chuck, also known as a spring chuck, is employed to clamp small pieces of wood, especially those which are oddly shaped.

One great advantage for using a barrel chuck is that it is light. This is especially helpful when attaching a piece to the end of another chuck (e.g., a dome chuck or a geometric chuck) as it keeps the weight down for what is swinging around.

To compare typical weights:

  • Vicmarc VM100 chuck weighs 2.1 KG (~4.5 lbs)
  • 3D-printed barrel chuck weighs 52 gm (~0.1 lbs).

 

H2

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Additional pictures of this device

Click on any picture to see a larger image of it.

Wooden Barrel Chucks

 

 

 

 

Pictures courtesy Tres Lennep.

Plastic Barrel Chucks

These chucks can hold a piece through compression or expansion.

 

 

 

 

 

The 1st picture on the 2d row shows a screw which is used to expand the fingers. The 2d picture on that row shows the hose clamp used for compression.

Pictures courtesy Tres Lennep.

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Examples of work produced with this device

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Examples of this device in use

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Usage Notes

As noted by Paul N. Hasluck, the range of motion in the jaws of this form of chuck is not very great. There are two options the turner has:

  1. have several spring chucks in accordance with the various sizes of work to be executed, or
  2. attach the work piece to a standard waste block (e.g., using double-sided tape or gluing it to the waste block)

Historical Notes

These comments are from Paul N. Hasluck's The Wood Turner's Handybook (circa 1887).
To use this chuck, the ring is first pressed on to the jaws moderately tight, so that it holds them firmly. A recess is then turned in the end very slightly smaller than the diameter of the object to be chucked; the ring is then pushed towards the front end, thereby allowing the jaws to open. The work is put into the previously turned recess, and there securely fixed by pushing the ring back till the jaws clip it firmly.
The ring is often driven on by slight blows at various points of its circumference, always remembering to get it to run quite true.
This chuck is used principally for work which has already been turned true at some part, by which it may be conveniently chucked.

Current-Day Notes

It is more common these days to secure the piece in the chuck using a hose clamp. This is shown in the pictures below to the right.
3D-printed chucks will have the filament laid down in a circular pattern from the base up to the fingers. Because it has layers this way instead of the way wood fibers run up the piece, the fingers are not as flexible. You will need to plan to make the tenon used to grip your piece taking this into account.

######################################################################## ### How it works ########################################################################

How it works

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Notes on making one

These are chucks were easy to make for the production turner, so the were often made on the spot. The historical notes below discuss that.

In today's world, they can be easily 3D printed, and the current-day notes below have a link for printing one.

Historical Notes

These comments are from Paul N. Hasluck's The Wood Turner's Handybook.
The drawing above shows a chuck with six grooves, but the number is immaterial. Some workmen use those with only one saw-cut, dividing the chuck into two parts, giving only two jaws. This is undesirable, as the work so chucked is not held firmly. Three jaws would act very well, but it is difficult to cut only three saw kerfs, and for that reason six is the number more generally made. Good sound boxwood is the best material from which to make such chucks, and at the termination of each saw-cut a hole should be drilled. This not only lessens the liability to split, but also, by decreasing the amount of material near the butt end, makes the chuck more flexible at that point-a desirable quality.
In order to ensure the jaws bending near to the butt end, the interior of the chuck should be hollowed out where the holes are bored. This method of reducing the substance of the wood is a better one than that of drilling large holes, because it reduces the strength in the right direction, and does not make the chuck weak, as is the case with large holes.
The outside of this chuck is turned slightly conical, so that the metal ring (shown in the figure above), when forced on it closes the points of the jaws, thereby gripping any work that may be placed within them.
The range of motion in the jaws of this form of chuck is not very great, and hence it becomes necessary to have several spring chucks in accordance with the various sizes of work to be executed.
In order to prevent the wood from splitting, an iron ring is often put around it at the butt end. It is important to see that the ring which binds the staves together runs true, as, if otherwise, the jaws are brought together unequally, and the work chucked in them will be eccentric.
The inside of the ring should be rounded, so that its edge will not catch and cut into the surface of the chuck.

Current-Day Notes

 

 

There is a 3D-printable design for this chuck in the MDF Rose Engine 2.0 Library ( https://mdfre2.colvintools.com), including recommendations for how to best 3D print it.
Pictures of this chuck are shown to the right.

######################################################################## ### Sources for buying rosettes ########################################################################

Sources for buying rosettes

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More Information

Published Articles

Books and Papers

  • Turning and Mechanical Manipulation, Vol. 4 - Hand Or Simple Turning: Principles and Practice, 1881, by John Jacob Holtzapffel
  • The Wood Turner's Handybook, 1887/1901, by Paul N. Hasluck ( eBook)

Web Sites

Presentations

Other

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About this Site

Disclaimer: eMail comments to me at OTBookOfKnowledge @ Gmail.com. The process of woodturning involves the use of tools, machinery and materials which could cause injury or be a health hazard unless proper precautions are taken, including the wearing of appropriate protective equipment.